Converting Plastic Waste into Porous Carbon for Capturing Carbon Dioxide

▲From left to right: Xiangzhou Yuan (Research Professor), Shauhrat S Chopra (Assistant Professor), 

Hankwon Lim (Full Professor), and Yong Sik Ok (Full Processor)

Scientists determine the feasibility of upcycling discarded plastic bottles into advanced materials for carbon capture at the industrial scale

Plastic waste can be upcycled into novel materials for capturing CO2 gas, but most demonstrations have only been done in laboratories. In a recent study, scientists demonstrated an environmentally and economically feasible approach to converting discarded PET plastic into porous carbon for CO2 capture process at the industrial scale. Their findings pave the way for sustainable plastic waste upcycling alongside climate change mitigation.

Besides climate change, which is mostly the result of our carbon dioxide (CO2) emissions, plastic pollution stands as one of the most critical environmental concerns of this decade. The sheer quantity of discarded and misplaced plastic is dealing irreparable damage to Earth’s ecosystems, affecting our crops and contaminating our water supplies. If we are to transition into truly sustainable societies, we need to find efficient ways to repurpose discarded plastics. But, what if we could fight fire with fire or, in this case, carbon with carbon?

In the rapidly developing field of carbon capture technologies, plastic waste-derived porous materials that can adsorb CO2 from flue gas are considered an attractive option to simultaneously reduce plastic pollution and CO2 emissions. Whereas most known materials for CO2 capture are costly to use and produce, inexpensive porous carbon can be synthesized from polyethylene terephthalate (PET) plastic bottles, a major source of plastic pollution all over the world. Many routes and techniques of synthesis have been demonstrated at a lab-scale on this front. But it is not yet clear how well these approaches could be upscaled for industrial-scale applications when considering environmental benefits and economic feasibility.

Against this backdrop, an international team of researchers led by Prof. Yong Sik Ok and Dr. Xiangzhou Yuan of Korea University sought to determine if PET-derived porous carbon can truly be feasible in sustainable large-scale CCS systems from practical, environmental, and economic standpoints. “The primary steps in establishing an emerging technology involve the synthesis and simulation of its processes outside the laboratory in order to justify its improved sustainability and cost-effectiveness over more established techniques,” explains Dr. Yuan.

In their paper published in Green Chemistry (https://pubs.rsc.org/en/content/articlelanding/2022/GC/D1GC03600A), which was selected as the front cover of the journal, the team went after three main objectives: evaluating the performance of different PET-derived porous carbon materials at the lab-scale, determining if such materials could be useful in economically sustainable industrial-scale processes, and quantifying the environmental impact of each approach. This work was done in collaboration with researchers from other institutions, including Prof. Hankwon Lim of Ulsan National Institute of Science and Technology, Korea, and Prof. Shauhrat S. Chopra from the City University of Hong Kong, China.

The team first gathered discarded PET bottles and processed them in different ways to synthesize three types of porous carbon materials. Through lab-scale experiments, they analyzed the morphology, composition, and performance of these three materials to gather useful information for subsequent industrial-scale numerical simulations. For these simulations, the team modeled the entire process, from the grinding and transportation of PET bottles and the synthesis of porous carbon to the clean flue gas output, including secondary systems to produce electricity using waste heat. Finally, they compared the environmental impact and economic viability of the synthesis pathways of the three PET-derived porous carbon materials to estimate the extent of climate change mitigation and revenue production (from selling the material and the electricity generated) from each material.

Based on the overall results, the verdict is that CO2 capture systems using PET-derived porous carbon can realize plastic and carbon closed loops in industrial-scale applications. Such multi-purpose systems could become a feasible alternative to both conventional CO2 capture and plastic waste management technologies, and the findings of this study could help guide the decision-making process of early adopters and policymakers alike.

Most importantly, the proposed synthesis routes have great potential to meet the sustainable development goals (SDGs) put forth by the United Nations. “The upcycling of plastic waste-derived porous carbon for CO2 capture is a promising approach to meet multiple SDGs, since it can mitigate climate change and plastic pollution simultaneously, and facilitate sustainable recycling of discarded PET plastic bottles in urban areas,” speculates Prof. Ok.

Let’s hope further research efforts will bring us closer to sustainable societies that can put even waste to good use!

[Reference]

Authors

Xiangzhou Yuan^1,2, Nallapaneni Manoj Kumar³, Boris Brigljević^4,8, Shuangjun Li⁵, Shuai Deng⁵, Manhee Byun⁴, Boreum Lee⁴, Carol Sze Ki Lin³, Daniel C. W. Tsang⁶, Ki Bong Lee⁷, Shauhrat S. Chopra³, Hankwon Lim⁴ and Yong Sik Ok¹

Title of original paper

Sustainability-inspired upcycling of waste polyethylene terephthalate plastic into porous carbon for CO2 capture

Journal

Green Chemistry

[Affiliations]

¹Korea Biochar Research Center, APRU Sustainable Waste Management Program & Division of Environmental Science and Ecological Engineering, Korea University
²R&D Centre, Sun Brand Industrial Inc.
³School of Energy and Environment, City University of Hong Kong
⁴School of Energy and Chemical Engineering, Ulsan National Institute of Science and Technology
⁵Key Laboratory of Efficient Utilization of Low and Medium Grade Energy (Tianjin University), Ministry of Education of China
⁶Department of Civil and Environmental Engineering, The Hong Kong Polytechnic University
⁷Department of Chemical and Biological Engineering, Korea University
⁸Carbon Value Co., Ltd.

[Figure 1] PET bottles are a major and ubiquitous source of plastic pollution. However, emerging technologies can turn them into porous carbon materials for carbon capture. Now, researchers from Korea University demonstrate an economically feasible of doing so.

About Professor Yong Sik Ok

Prof. Ok is a full professor and global research director of Korea University, Seoul, Korea. He has published over 900 research papers and books, 96 of which have been ranked as Web of Science ESI top papers (92 have been selected as “Highly Cited Papers” (HCPs), and four as “Hot Papers”). He has been a Web of Science Highly Cited Researcher (HCR) since 2018 in Cross Field, Environment and Ecology, and Engineering. In 2019, he became the first Korean to be selected as an HCR in the field of Environment and Ecology. Again in 2021, he became the first Korean HCR in two fields: Environment and Ecology, and Engineering.

Prof. Ok is working at the vanguard of global efforts to develop sustainable waste management strategies and technologies to address the rising crisis in electronic and plastic waste and pollution of soil and air with particulate matter. He has also served in a number of positions worldwide, including as an Honorary Professor at the University of Queensland (Australia), Visiting Professor at Tsinghua University (China), Adjunct Professor at the University of Wuppertal (Germany), and Guest Professor at Ghent University (Belgium). He maintains a global professional network by serving as a Co-Editor-in-Chief of Critical Reviews in Environmental Science and Technology, Editor of Environmental Pollution, member of the editorial advisory board of Environmental Science & Technology, and editorial board member of Renewable and Sustainable Energy Reviews, Chemical Engineering Journal, and Environmental Science: Water Research & Technology, and several other top journals. He currently serves as the Director of the Sustainable Waste Management Program for the Association of Pacific Rim Universities (APRU) and Co-President of the International ESG Association. Moreover, he has served on the Scientific Organizing Committee of P4G Nature Forum: Climate Change and Biodiversity, and Nature Forum: Plastics and Sustainability. Prof. Ok has also served as the chairman of numerous major conferences such as the Engineering Sustainable Development series (ESD series), organized by the APRU and the American Institute of Chemical Engineers (AIChE). In 2021, Prof. Ok hosted the first Nature conference among South Korean universities in Seoul on waste management and valorization for a sustainable future together with Chief Editors of Nature Sustainability (Dr. Monica Contestabile), Nature Electronics (Dr. Owain Vaughan), and Nature Nanotechnology (Dr. Fabio Pulizzi). Prof. Ok will host the first Nature Forum on Environmental, Social & Governance (ESG) for Global Sustainability: the “E” Pillar for Sustainable Business.